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Business Environment Profiles - United States

Manufacturing capacity utilization

Published: 26 June 2025

Key Metrics

Manufacturing capacity utilization

Total (2025)

77 %

Annualized Growth 2020-25

1.0 %

Definition of Manufacturing capacity utilization

Manufacturing capacity utilization (MCU) is calculated as the ratio of actual manufacturing output to potential full capacity output. The higher the utilization rate, the less slack there is at plants to take on additional work. Consequently, high utilization rates are typically viewed as a leading indicator for rising inflation and higher long-term interest rates. The data for this report is sourced from the Federal Reserve. The values presented in this report are annual figures, derived from equally weighted monthly averages.

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Recent Trends – Manufacturing capacity utilization

Manufacturing capacity utilization, defined as the percentage of total production capacity being used, has historically been influenced by economic cycles, technological advancements and resource availability. During periods of economic growth, demand for goods increases, leading to higher utilization rates. Conversely, recessions often result in underutilized capacity due to reduced consumer and industrial demand. Technological advancements have also played a critical role; innovations such as automation and assembly lines have improved efficiency and allowed manufacturers to scale production in response to demand fluctuations. Resource availability, including labor, raw materials and energy, has historically dictated how much capacity could be utilized effectively. Government policies, such as infrastructure investments or trade agreements, have further impacted utilization by either enabling growth or creating barriers. Global events like wars or pandemics have occasionally disrupted supply chains and reduced utilization rates.

In the past five years, manufacturing capacity utilization has been shaped by post-pandemic recovery and shifts in global trade dynamics. The COVID-19 pandemic initially caused sharp declines in utilization due to supply chain disruptions and reduced demand. However, recovery efforts since 2021 have led to steady improvements as industries adapted to new norms. The adoption of Industry 4.0 technologies, including IoT and AI-driven systems, has enhanced operational efficiency and enabled manufacturers to optimize capacity usage. Reshoring trends driven by geopolitical tensions and supply chain risks have encouraged domestic production, boosting utilization rates in key sectors like semiconductors and renewable energy components. Additionally, government policies such as the CHIPS Act in the U.S. have incentivized investments in manufacturing infrastructure, supporting capacity growth. Despite inflationary pressures and labor shortages during this period, global demand for durable goods has rebounded significantly, contributing to higher utilization rates. More recently, high interest rates and uncertain economic policy have weakened demand and utilization rates.

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5-Year Outlook – Manufacturing capacity utilization

Over the next five years, manufacturing capacity utilization will be impacted by technological in...

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